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Lifting Solutions for Precast Yard

Lifting equipment are commonly used in precast yards for handling precast concrete elements such as beams, columns, slabs, and panels. Precast yards are facilities where concrete elements are manufactured off-site and then transported to construction sites for assembly. To suit different materials handling needs within the yard, we provide various cost-effective lifting solutions.

straddle carrier
lifting solution for precast yard

Material Handling Solutions for Precast Yard

Using lifting equipment in precast yards not only enhances efficiency and productivity but also prioritizes the safety of workers and the integrity of the precast elements throughout the production process. To meet various work requirements, Aicrane offers a wide range of lifting solutions used in precast yards to transport heavy elements from one position to another.

Gantry Crane for Precast Yard

Gantry cranes are designed to lift and transport precast concrete elements such as beams, columns, panels, and slabs within the yard. They are equipped with hoists and lifting attachments such as hooks, spreader bars, or magnets to accommodate different types of precast elements. Both single girder and double girder gantry cranes are widely used in the yard to stack and store precast elements, load and unload precast elements for transportation to construction sites.

Gantry cranes can be customized to meet the specific requirements of different precast yard layouts and production processes. They can span large areas of the yard, operate at various heights, and handle a wide range of load capacities, making them versatile and adaptable to changing needs.

single girder gantry crane for handling concrete parts
gantry crane for handling concrete parts
gantry crane used in prefab yard
gantry crane used in prefab yard

Rubber Tyred Gantry Crane Used in Precast Yard

Rubber tyred gantry cranes are essential equipment in precast yards, helping to streamline operations, optimize storage space, and ensure the efficient handling of precast concrete elements from production to transportation. Check to know how rtg rubber tired gantry cranes are utilized in a precast yard:

  • Handling Precast Elements: Rubber tyred gantry cranes are equipped with powerful lifting mechanisms and are capable of moving heavy precast components around the yard. These elements are often stored in designated areas within the yard and need to be transported to loading docks for shipping or assembly areas for further processing.
  • Stacking and Storage: Rubber tire gantry cranes are used to stack precast elements vertically to optimize space within the yard. They can lift and position elements onto storage racks or directly onto the ground, depending on the layout and storage requirements of the yard.
  • Transportation within the Yard: Rubber gantry cranes are designed to operate on rubber tires, allowing them to move easily within the yard without the need for fixed rails or tracks. This flexibility enables them to access different areas of the yard and transport precast elements efficiently.
  • Loading and Unloading: Rubber tyred cranes are often stationed near loading docks where precast elements are loaded onto trucks or shipping containers for transportation to construction sites. They play a critical role in the loading and unloading process, ensuring efficient handling and transfer of precast elements.
  • Safety and Precision: RTG rubber gantry cranes are equipped with advanced control systems and safety features to ensure precise positioning and safe operation within the precast yard. Operators can control the crane’s movements remotely, allowing for precise placement of precast elements while maintaining safety protocols.
two straddle carriers working together for beams transporting
rubber tyred crane for precast components handling
tyre mounted straddle crane for transferring beams
rubber gantry crane for handling precast elements

Straddle Carrier Crane for Precast Yard

A straddle carrier crane is a type of heavy lifting equipment commonly used in precast yards for handling large and heavy precast concrete elements. Similar to rubber gantry cranes, the straddle cranes have high flexiblity and versatility in heavy items handling, they can move freely within the yard and transport precaset items to different areas of the yard.

Aicrane provides different straddle carrier crane solutions to suit different work needs, including single beam and double beam straddle carriers. Two straddle carriers can also work together to transport large-sized and heavy precast elements like bridge beams from one work cell to another as required.

DTL 300ton
straddle carrier solution
200 ton straddle carrier design
straddle crane solution for precast yard

straddle carrier for beams transferring
straddle carrier for beams transferring

Transporter Solutions for Precast Yard

Hydraulic transporters are specialized vehicles used in prefabricated yards for the movement of heavy and oversized prefabricated components. These hydraulic platform transporters utilize hydraulic systems for lifting and maneuvering, making them suitable for handling large loads with precision and control.

DCY 100ton hydraulic platform transporter
DCY 100ton hydraulic platform transporter
DCY-320t platform transporter
DCY-320t platform transporter

Hydraulic platform transporters are equipped with multiple axles and wheels, allowing for precise steering and maneuvering within the prefabricated yard. This flexibility enables them to navigate tight spaces and transport components to various locations within the yard or to construction sites.

The hydraulic transporters play an important role in precast yards by facilitating the safe and efficient movement of heavy and oversized prefabricated components throughout the production and distribution process.

Aicrane hydraulic transporter solution
Aicrane hydraulic transporter solution

Overhead Crane Used in Precast Yard

Overhead cranes are used in precast yards for handling heavy precast concrete elements efficiently and safely. The overhead bridge cranes are pivotal in various stages of precast concrete production, from casting to storage and transportation.

overhead crane for precast yard
overhead crane for precast yard
20ton overhead cranes installed in prefab yard
20ton overhead cranes installed in prefab yard

Overhead cranes offer precise control over the movement of precast elements, allowing operators to position them with accuracy and minimize the risk of damage or accidents. Advanced control systems enable smooth and controlled lifting, lowering, and maneuvering of heavy loads. Their versatility, precision, and safety features make them essential tools for optimizing workflow and maximizing productivity in precast concrete manufacturing.

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How to Choose a Suitable Material Handling Solution for a Precast Yard

Choosing a suitable material handling solution for a precast yard involves considering various factors related to the specific needs, layout, volume, and types of precast elements produced and stored in the yard. Here’s a guide to help you choose the right lifting solution for a precast yard:

Assess the Requirements

Understand the specific requirements of your precast yard, including the size and weight of precast elements, production volume, layout constraints, and operational workflow.

Identify Handling Needs

Determine the types of material handling tasks required in the precast yard, such as loading/unloading trucks, moving precast elements within the yard, stacking and storing elements, and transferring elements to the construction site.

Evaluate Handling Equipment Options

Explore different types of material handling equipment suitable for precast yards to suit different work needs, including gantry crane, overhead crane, rubber tyred gantry crane, straddle crane, hydraulic transporter and other types of lifting equipment.

Consider Mobility and Flexibility

Choose material handling solution that offers mobility and flexibility to adapt to the changing needs of the precast yard. Equipment with adjustable configurations and mobility features can enhance operational efficiency.

Evaluate Safety Features

Prioritize lifting equipmnet with built-in safety features such as overload protection, emergency stop buttons, collision avoidance systems, and operator training programs to ensure a safe working environment in the precast yard.

Assess Space Constraints

Consider the layout and space constraints of the precast yard when selecting material handling equipment. Choose equipment that can maneuver efficiently within the available space without causing congestion or hindering workflow. Choosing a suitable lifting solution according to the actual working conditions matters a lot.

Factor in Maintenance and Operating Costs

Evaluate the maintenance requirements, operating costs, and lifespan of different material handling equipment options to determine the most cost-effective solution for your precast yard.

Seek Expert Advice

You can also consult with material handling equipment suppliers, engineers, and industry experts to gain insights into the latest technologies, best practices, and innovative solutions suitable for precast yard operations.

By carefully assessing your precast yard’s requirements and considering the factors mentioned above, you can choose a suitable material handling solution that enhances productivity, efficiency, and safety in your operations.

800ton straddle carriers transferring heavy beams
800ton straddle carriers transferring heavy beams
tire straddle crane
crane for precast yard

Why Choose Aicrane as Your Partner?

Choosing Aicrane for your material handling needs can provide you with high-quality, reliable equipment, customized solutions, comprehensive safety features, efficient customer support, and competitive pricing, ensuring optimal performance and productivity in your operations. Check the following advantages of cooperating with Aicrane for your reference while you are searching for a reputable supplier.

  • Quality and Reliability: Aicrane is committed to manufacturing high-quality material handling equipment that is reliable, durable, and built to withstand heavy-duty usage in various industrial environments.
  • Wide Range of Products: As a reputable supplier, we offer a diverse range of material handling solutions, including gantry cranes, overhead cranes, container crane, rubber gantry crane, straddle carrier crane, hydraulic platform transporter, transfer cart, launching gantry crane and other lifting equipment, providing customers with options to suit their specific requirements.
  • Customization Options: Aicrane provides customization options for the equipment, allowing customers to tailor solutions to fit their unique needs, whether it’s adjusting lifting capacities, span lengths, or incorporating specific features and accessories.
  • Safety Features: We prioritize safety in our products designs, incorporating features such as overload protection, emergency stop buttons, limit switches, and comprehensive operator training programs to ensure safe operation of the equipment.
  • Compliance and Certification: Our products comply with international quality and safety standards, and our company holds relevant certifications, providing customers with confidence in the reliability and performance of our lifting equipment.
  • Efficient Customer Support: Aicrane offers efficient customer support services, including technical assistance, installation guidance, maintenance support, and prompt response to inquiries and service requests, ensuring a smooth and hassle-free experience for customers.
  • Competitive Pricing: Our company offers competitive pricing for our material handling equipment, providing customers with value for their investment without compromising on quality or performance.
  • Proven Track Record: Due to many years’ experience of lifting equipment business, we have a proven track record of successfully serving customers in various industries worldwide, earning a reputation for excellence in product quality, customer service, and reliability.

One-stop Services Provided by Aicrane

Aicrane offers comprehensive one-stop services to meet the diverse material handling needs of customers, from initial consultation and product selection to installation, training, maintenance, and technical support, ensuring that customers receive reliable, customized solutions tailored to their specific material handling requirements.

  • Product Selection and Consultation: Aicrane provides expert guidance and consultation to help customers choose the suitable lifting equipment for their specific applications and requirements. Our professional team assists in understanding customer needs, analyzing site conditions, and recommending optimal solutions.
  • Customization and Design: We provide customization options for our material handling equipment, allowing customers to tailor products to fit their unique specifications and preferences. Whether it’s adjusting lifting capacities, span lengths, operating mechanisms, or incorporating specific features and accessories, we work closely with customers to design customized solutions.
  • Manufacturing and Quality Control: Our factory manufactures the lifting equipment using advanced technology, modern facilities, and stringent quality control processes. We always adhere to international quality standards and employ skilled engineers and technicians to ensure that our products meet high-quality standards and performance requirements.
  • Installation and Commissioning: Aicrane provides professional installation and commissioning services for customers as they need, ensuring proper setup, alignment, and testing for optimal performance and safety.
  • Operator Training and Support: We offer operator training to guarantee the safe and efficient operation of the equipment. Anytime the customers need our support, we will provide professional and timely training and support for them to ensure the equipment work reliably and efficiently as expected.
  • Maintenance and After-Sales Service: Aicrane provides ongoing maintenance and after-sales support to ensure the continued reliability and performance of the material handling equipment. Our service team offers preventive maintenance, on-site inspections, spare parts supply, technical support, and prompt response to service requests, helping customers minimize downtime and optimize equipment lifecycle.
  • Customer Satisfaction and Feedback: We are committed to customer satisfaction and values feedback from our clients. The company actively engages with customers to address concerns and continuously improve our products and services to better meet evolving customer needs and expectations.
service team
service team
Aicrane technical support
Aicrane technical support
our team serving customers
project consultant team
service team
service team for installation
Aicrane service experts
Aicrane service experts

If you are looking for lifting solutions for your precast yard, please just contact us without hesitation for a suitable and reliable recommendation.

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